Furnace Replacement in Burbank, IL
When your Burbank furnace reaches end of life, trust Clucas Mechanical for expert furnace replacement. We provide properly sized, high-efficiency furnaces with professional installation, complete permitting, and comprehensive warranties—ensuring reliable warmth for Chicago's coldest winters.
Signs You Need Furnace Replacement
Consider replacing your furnace if you experience:
- Age 15+ years – Average furnace lifespan is 15-20 years; older units become unreliable
- Frequent repairs – Multiple service calls per season indicate system failure
- Rising energy bills – Declining efficiency wastes money on gas
- Uneven heating – Some rooms too hot, others too cold suggests inadequate performance
- Excessive noise – Loud banging, screeching, or rumbling indicates worn components
- Cracked heat exchanger – Safety hazard requiring immediate replacement
- Yellow burner flame – Indicates incomplete combustion and potential CO risk
- Major component failure – Heat exchanger, blower motor, or gas valve replacement often costs more than replacement makes sense
Furnace Replacement Benefits
Upgrading to a new furnace provides:
- Lower energy bills – Modern furnaces are 15-40% more efficient than 20-year-old models
- Reliable warmth – No more mid-winter breakdowns or cold nights
- Consistent comfort – Better airflow and temperature control
- Quieter operation – Newer furnaces run much quieter than older models
- Improved safety – Modern safety controls and sealed combustion
- Better air quality – Compatible with advanced filtration and humidification
- Peace of mind – Manufacturer warranty and workmanship guarantee
Types of Furnaces We Install
80% AFUE Standard Efficiency
Best for: Budget-conscious homeowners, existing chimney venting
- Single-stage or two-stage burners
- Vents through existing chimney
- Lower upfront cost
- Reliable, proven technology
- Works with existing ductwork
- Cost: $3,800-$5,800 installed
90-96% AFUE High-Efficiency Condensing
Best for: Long-term savings, energy efficiency
- Two-stage or modulating burners
- Vents through PVC (no chimney needed)
- Variable-speed ECM blower
- 10-16% lower gas bills than 80% models
- Quieter, more consistent heating
- Longer equipment life
- Cost: $5,500-$8,900 installed
Modulating Furnaces (98% AFUE)
Best for: Ultimate comfort and efficiency
- Continuously adjusts heat output 40-100%
- Minimal temperature swings
- Quietest operation
- Best humidity control
- Lowest operating costs
- Cost: $7,000-$10,000+ installed
Professional Furnace Replacement Process
Our complete installation service ensures quality and safety:
- Free in-home assessment – Evaluate current system, ductwork, and venting
- Load calculation – Manual J sizing determines proper capacity for your home
- Equipment recommendations – Multiple options across efficiency levels and budgets
- Written proposal – Detailed quote including scope, timeline, warranties, and financing
- Permitting – We obtain required permits and schedule inspections
- Installation day
- Remove and dispose of old furnace
- Install new furnace with proper clearances
- Connect gas line and test for leaks
- Install venting (chimney liner or PVC)
- Connect electrical and thermostat wiring
- Connect ductwork and seal connections
- Install condensate drain (high-efficiency models)
- System startup & testing
- Verify proper gas pressure and combustion
- Test all safety controls and limits
- Measure temperature rise
- Check airflow and static pressure
- Verify proper venting and draft
- Homeowner walkthrough – Operation training and maintenance guidance
- Final inspection – Municipal inspector verifies code compliance
- Warranty registration – Activate manufacturer warranty
Proper Sizing for Burbank Homes
Many Burbank homes have oversized furnaces from original installation. Oversizing causes:
- Short-cycling (frequent on/off)
- Uneven temperatures
- Premature wear on components
- Higher gas bills
- Poor humidity control
We use Manual J load calculations considering:
- Home square footage and layout
- Insulation levels (attic, walls, basement)
- Window quantity, size, and efficiency
- Air infiltration and sealing
- Ductwork size and condition
- Local climate data
Typical Burbank homes require:
- Small ranch (1,000-1,500 sq ft): 40,000-60,000 BTU
- Medium home (1,500-2,000 sq ft): 60,000-80,000 BTU
- Large home (2,000-2,500 sq ft): 80,000-100,000 BTU
- Very large home (2,500+ sq ft): 100,000-120,000 BTU
Venting Options for Burbank Homes
80% Furnaces – Chimney Venting
- Uses existing chimney with metal liner
- Less invasive installation
- Lower installation cost
- May require chimney liner replacement
90%+ Furnaces – PVC Venting
- Vents through sidewall with PVC pipe
- No chimney required
- Frees chimney for fireplace use
- Sealed combustion improves safety and efficiency
- Requires condensate drain
Furnace Brands We Install
We install trusted, high-quality brands:
- Carrier – Premium reliability and performance
- Trane – Durable, long-lasting equipment
- Lennox – Innovative features and efficiency
- Bryant – Solid value and reliability
- Rheem – Quality construction and warranty
- Goodman – Budget-friendly, dependable performance
We'll recommend brands and models based on your budget, efficiency goals, and home requirements.
Optional Upgrades to Consider
Enhance your new furnace with these upgrades:
- Smart thermostat – WiFi control, scheduling, energy reports ($200-$400)
- Whole-home humidifier – Prevent dry air and static electricity ($500-$1,500)
- Media air filter – Superior filtration and cleaner coils ($400-$800)
- UV air purifier – Kill mold, bacteria, and viruses ($600-$1,200)
- Duct sealing – Reduce energy waste from leaky ducts ($800-$2,000)
- Zoning system – Independent temperature control for different areas ($1,500-$3,500)
Financing & Rebates
Make furnace replacement affordable:
- Flexible financing – Low monthly payments with approved credit
- Utility rebates – Local utilities offer rebates on high-efficiency equipment
- Tax credits – Federal tax credits available for 97%+ AFUE furnaces (check current regulations)
Learn more about HVAC financing options.
Why Choose Clucas Mechanical for Furnace Replacement?
- Proper sizing – Manual J calculations, not guesswork
- Quality brands – We install trusted, reliable equipment
- Licensed & insured – Professional HVAC contractors
- Code-compliant work – Meets or exceeds all local codes
- Complete permitting – We handle all paperwork and inspections
- Transparent pricing – Written estimates with no hidden fees
- Comprehensive warranties – Manufacturer parts + workmanship coverage
- Local Burbank service – Fast response and ongoing support
Frequently Asked Questions
- How much does furnace replacement cost in Burbank?
Complete furnace replacement ranges $3,800-$8,900 depending on efficiency (80% vs. 90-98%), size (40K-120K BTU), brand, and installation complexity. We provide transparent, written estimates. - How long does furnace installation take?
Most furnace replacements complete in 6-10 hours (one day). Installations requiring ductwork modifications, venting changes, or gas line upgrades may take 1.5-2 days. - Should I repair or replace my old furnace?
Replace if: furnace is 15+ years old, requires major repair (heat exchanger, blower motor), has declining efficiency, or repair costs exceed 50% of replacement value. We provide honest repair vs. replace guidance. - What furnace efficiency should I choose?
80% AFUE furnaces cost less upfront but vent through chimney. 90-98% AFUE condensing furnaces cost more but save 10-18% on gas bills and vent through PVC. Payback is typically 7-12 years depending on usage. - Do you handle permits and inspections?
Yes. We obtain all required permits, ensure code-compliant installation, and coordinate final inspections. Included in installation price.
Schedule Your Free Furnace Replacement Estimate
Don't let an aging furnace leave you in the cold. Call (708) 674-3600 for a free, no-obligation furnace replacement estimate. We'll assess your home, recommend options, and provide transparent pricing.